Aluminum Casting Factory Wisconsin
Wisconsin’s Trusted Aluminum Casting Factory
Founded in 1957 by Nic J. Watry, Watry Industries stands as one of the most advanced and trusted aluminum casting factories in Wisconsin. Located in Sheboygan, WI, Watry has grown from a small operation into a 271,800-square-foot facility serving leading OEMs and manufacturers across North America. The company’s reputation for precision, technical expertise, and reliability has made it a go-to supplier for aluminum castings in the automotive, marine, HVAC, agriculture, and industrial markets.
Watry specializes in a full range of aluminum casting processes, including permanent mold, semi-permanent mold, traditional tilt-pour, and reverse tilt-pour. Each process is carefully engineered for strength, dimensional stability, and consistent quality. Combined with in-house CNC machining, finishing, assembly, and testing, Watry delivers complete, production-ready aluminum components with unmatched precision and efficiency – all from a single Wisconsin factory.
Advantages of Our Aluminum Casting Factory
Watry Industries offers a complete, vertically integrated aluminum casting solution designed for performance, repeatability, and value. By maintaining control over every step of production, Watry ensures that each casting meets tight specifications while minimizing cost and lead time.
Advanced Aluminum Casting Processes
Watry’s Sheboygan factory is equipped to perform multiple casting techniques, allowing engineers to select the most efficient and effective process for each application:
- Permanent Mold Casting: Delivers high-density, durable castings with excellent mechanical properties and minimal porosity.
- Semi-Permanent Mold Casting: Combines reusable metal molds and sand cores for parts requiring complex internal geometries.
- Tilt-Pour Casting: Provides controlled metal flow and reduced turbulence for smoother surfaces and consistent structure.
- Reverse Tilt-Pour Casting: Enhances fill control and uniformity, producing superior results for precision components.
Through rigorous temperature and metallurgical control, Watry achieves optimal solidification and repeatability in every pour – ensuring the reliability expected from one of Wisconsin’s top aluminum casting factories.
State-of-the-Art Integration
Watry’s factory integrates every critical process step – casting, machining, finishing, and testing – within the same facility to deliver unmatched efficiency and quality.
In-House Capabilities Include:
- (8) DMG Mori NH6300 high-speed horizontal machining centers
- (7) DMG Mori NHX6300 high-speed horizontal machining centers
- (7) OKK 800 high-speed horizontal machining centers
- (5) 400mm–500mm horizontal machining centers
- (1) CNC turning center
- (14) High-speed vertical machining centers
- 6-axis robotic loading for automated operation
- In-house X-ray and leak testing for quality assurance
By combining precision CNC machining with advanced casting and finishing, Watry ensures that every part is produced to specification from start to finish – without leaving the factory floor.
Single-Source Efficiency
As a fully integrated aluminum casting factory, Watry eliminates the need for multiple suppliers. All design, tooling, casting, machining, coating, and inspection processes occur under one roof in Sheboygan.
Customer Benefits:
- Shorter lead times and faster production cycles
- Improved quality control through continuous process feedback
- Reduced transportation and handling costs
- Lower total cost of ownership
- Consistent results and stronger supplier accountability
This single-source model simplifies project management for OEMs and ensures a seamless production flow from concept to finished casting.
Scale, Capacity & Versatility
Watry’s production flexibility allows it to serve both specialized low-volume projects and high-volume OEM programs with equal precision.
Capabilities:
- Part Weight Range: 1 lb. to 150+ lbs.
- Production Volume: 300 to 600,000 parts per year
- Industries Served: Automotive, marine, heavy truck, HVAC, agriculture, robotics, and industrial equipment
- Automation: Robotic machining and advanced material handling systems for continuous operation
Whether producing a small precision housing or a large structural component, Watry’s Wisconsin aluminum casting factory provides the scale, repeatability, and engineering expertise required for success.
Why Choose Watry Industries
With nearly seven decades of experience, Watry Industries has earned its place as one of the most respected aluminum foundries in the nation.
What Sets Watry Apart:
- Founded in 1957 – Over 65 years of foundry experience
- 271,800 sq. ft. advanced manufacturing facility in Wisconsin
- Integrated casting, machining, and finishing for end-to-end control
- Skilled engineering and tooling support for OEMs
- Proven reliability, consistency, and responsiveness
Watry’s mission is simple:
- Reduce production costs
- Shorten lead times
- Reduce inventory
- Eliminate headaches for customers
These principles drive Watry’s commitment to continuous improvement, automation, and engineering excellence.
Industries We Serve
As a leading aluminum casting factory in Wisconsin, Watry Industries supports OEMs across a wide range of demanding applications. Our expertise in permanent mold, semi-permanent mold, tilt-pour, and reverse tilt-pour casting allows us to supply high-performance components to industries that rely on strength, precision, and repeatability.
- Robotics
- Marine
- Agricultural
- Medical
- Electrical
- Power Generation
- Small Engine
- Power Transmission
- Off Road
- Hydraulic
- Appliance
- Outdoor Recreation
- Sports Equipment
- Petroleum
- Garden Equipment
- Automotive
A One-Stop Partner for Aluminum Casting
Watry Industries partners with OEMs and manufacturers to deliver complete, turnkey aluminum casting solutions. From concept and tooling design through casting, machining, testing, and finishing, every stage is managed in-house for maximum efficiency and reliability.
Customers benefit from:
- Collaborative engineering and DFM support
- Prototype-to-production scalability
- Full metallurgical and process validation
- Long-term supply partnerships built on trust and quality
Partner With Us for Proven Aluminum Casting Excellence
As Wisconsin’s premier aluminum casting factory, Watry Industries combines experience, technology, and craftsmanship to deliver components that exceed performance expectations. With advanced processes, integrated machining, and rigorous quality standards, Watry provides manufacturers the confidence they need in every casting.
The Purdue Caterpillar Smart Foundry page highlights a university-based teaching foundry where students gain hands-on experience with modern casting methods, offering useful context on education and innovation related to aluminum casting factory operations.
Partner with Wisconsin’s Leading Casting Foundry Today
Ready to partner with Wisconsin’s leading aluminum casting factory?
Contact Watry Industries today to request a quote or discuss your next project.
Phone: (920) 452-2350
Email: info@watry.com
Website: https://watry.com/contact