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Aluminum Castings for Appliances

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Precision Aluminum Castings for Appliance Manufacturers

Watry Industries brings decades of aluminum casting expertise to appliance manufacturers requiring consistent quality, tight tolerances, and reliable supply. Since 1957, Watry has supported OEMs with aluminum castings engineered for performance, durability, and manufacturability in high-volume appliance applications.

Based in Sheboygan, Wisconsin, Watry operates a fully integrated aluminum foundry with advanced permanent mold, semi-permanent mold, traditional tilt-pour, and reverse tilt-pour casting processes. These capabilities allow Watry to produce aluminum components that meet the structural, thermal, and dimensional requirements of modern household and commercial Appliance.

Image of Appliance Aluminum Castings

Aluminum Casting Solutions for Appliance Applications

Appliance manufacturers rely on aluminum castings for strength, lightweight performance, thermal conductivity, and corrosion resistance. Watry produces aluminum castings designed to support both functional performance and efficient assembly in appliance manufacturing environments.

Common appliance-related components include:

  • Motor housings and end caps
  • Pump and valve housings
  • Structural brackets and frames
  • Heat exchanger and thermal components
  • Transmission and drive housings
  • Control and enclosure components

Watry’s casting processes are engineered to deliver repeatable quality and surface consistency, supporting high-volume production programs and long-term product lifecycles.

Advanced Casting Processes for Appliance Components

Watry applies proven aluminum casting processes to meet the specific needs of appliance manufacturers:

Permanent Mold Aluminum Casting

Permanent mold casting provides dense, dimensionally stable aluminum components with excellent mechanical properties. This process is ideal for appliance parts that require consistent wall thickness, clean surfaces, and repeatability at scale.

Semi-Permanent Mold Casting

Semi-permanent mold casting allows for more complex internal geometries through the use of sand cores while maintaining the strength benefits of permanent molds. This method supports appliance components with internal passages or integrated design features.

Tilt-Pour and Reverse Tilt-Pour Casting

Tilt-pour and reverse tilt-pour processes reduce turbulence during metal flow, resulting in improved surface finish and reduced porosity. These methods are well suited for appliance components that demand consistent quality across high production volumes.

Integrated Machining and Process Control

Watry’s appliance aluminum castings are supported by comprehensive in-house CNC machining and finishing capabilities. Machining operations are closely aligned with casting processes to ensure dimensional accuracy and reliable performance.

In-house process control includes:

  • CNC machining and finishing
  • Dimensional inspection and validation
  • Metallurgical analysis
  • Leak testing and functional verification

By keeping machining and quality assurance under one roof, Watry ensures tight feedback loops and consistent quality throughout the production process.

Single-Source Manufacturing for Appliance OEMs

As a fully integrated aluminum foundry, Watry provides appliance manufacturers with a single-source production partner. Tooling, casting, machining, finishing, and testing are all managed internally, reducing complexity and improving production efficiency.

Benefits include:

  • Reduced lead times
  • Fewer suppliers to manage
  • Improved quality consistency
  • Faster response to design changes
  • Lower total cost of ownership

This integrated approach allows appliance OEMs to maintain reliable production schedules and consistent component quality.

Production Scale and Versatility

Watry supports appliance manufacturers with production capabilities designed for both flexibility and volume.

Capabilities include:

  • Part weight range: 1 lb. to 150+ lbs.
  • Annual volumes: 300 to 600,000 parts
  • Materials: Aluminum alloys selected for strength, thermal performance, and corrosion resistance
  • Automation: Advanced casting and machining automation for repeatable, high-volume production

This scalability makes Watry an ideal partner for both established appliance platforms and new product development programs.

Why Appliance Manufacturers Choose Watry

Appliance OEMs partner with Watry Industries for dependable aluminum casting solutions backed by engineering expertise and decades of manufacturing experience.

Key advantages include:

  • Founded in 1957 with long-term stability
  • 271,800 sq. ft. advanced manufacturing facility in Wisconsin
  • Proven aluminum casting processes
  • Integrated machining and quality control
  • Engineering-driven manufacturing approach
  • Reliable long-term supply partnerships

Watry’s mission focuses on reducing production costs, shortening lead times, reducing inventory, and eliminating headaches for customers.

Image of Appliance Aluminum Castings Precision

Request a Quote for Appliance Aluminum Castings

Partner with Watry Industries for high-quality Appliance aluminum castings designed for performance, consistency, and efficient production. Contact our team to discuss your application or request a quote.

Phone: (920) 452-2350
Website: https://watry.com/contact