Casting Foundry
America’s Most Trusted Casting Foundry
Founded in 1957 by Nic J. Watry, Watry Industries has grown from a small aluminum foundry into one of the most advanced and highly automated casting foundries in North America. Located in Sheboygan, Wisconsin, Watry operates a 271,800-square-foot facility that serves OEMs and manufacturers across the automotive, marine, HVAC, agricultural, and industrial equipment sectors.
For more than six decades, Watry has built its reputation on technical expertise, precision engineering, and process control. The company specializes in aluminum casting using permanent mold, semi-permanent mold, traditional tilt-pour, and reverse tilt-pour processes – all engineered for high repeatability, strength, and dimensional stability.
With in-house CNC machining, finishing, and testing, Watry operates as a true single-source casting foundry, producing ready-to-install components under one roof for maximum efficiency and quality control.
Advantages of Our Casting Foundry
As a fully integrated aluminum foundry, Watry Industries offers complete control from concept to casting to final delivery. Each project benefits from decades of metallurgical experience, advanced automation, and continuous process improvement – all designed to produce precision castings that exceed customer expectations.
Advanced Aluminum Casting Processes
Watry employs multiple casting techniques to deliver parts that meet exacting structural and dimensional standards:
- Permanent Mold Casting: Ideal for high-strength, tight-tolerance parts with consistent surface finishes.
- Semi-Permanent Mold Casting: Combines reusable molds and sand cores to accommodate complex geometries.
- Tilt-Pour Casting: Uses controlled pouring angles to reduce turbulence, ensuring smooth surfaces and dense, defect-free parts.
- Reverse Tilt-Pour Casting: Allows even metal distribution and improved fill quality for high-performance components.
Every casting process is carefully monitored using automated pouring systems, temperature control, and metallurgical analysis to ensure consistency, mechanical integrity, and repeatability.
State-of-the-Art Integration
Watry’s strength as a modern casting foundry lies in the seamless integration of its casting, machining, and finishing operations. Each stage of production is aligned to maintain precision, shorten lead times, and improve quality outcomes.
Equipment & Capabilities Include:
- (8) DMG Mori NH6300 high-speed horizontal machining centers
- (7) DMG Mori NHX6300 high-speed horizontal machining centers
- (7) OKK 800 high-speed horizontal machining centers
- (5) 400mm–500mm horizontal machining centers
- (1) CNC turning center
- (14) High-speed vertical machining centers
- 6-axis robotic loading for continuous automation
- In-house X-ray, leak testing, and dimensional inspection
By keeping machining and inspection processes in-house, Watry ensures every casting is finished to the same standard of excellence that defines its foundry operations.
Single-Source Efficiency
Watry’s integrated facility allows customers to consolidate their supply chain. As a single-source casting foundry, Watry handles every step of production – design, tooling, casting, machining, coating, finishing, and testing.
Customer Benefits:
- Faster project turnaround and improved responsiveness
- Consistent quality and traceability through every process
- Reduced freight and vendor coordination costs
- Tighter communication between engineering and manufacturing teams
- Lower total cost of ownership
This vertically integrated model simplifies complex production programs while delivering reliable, repeatable results at scale.
Scale, Capacity & Versatility
Watry Industries provides the scale and flexibility to support both small specialty runs and large OEM production programs.
Capabilities:
- Part Weight Range: 1 lb. to 150+ lbs.
- Annual Volume Range: 300 to 600,000 pieces
- Material: Aluminum alloys engineered for structural strength and dimensional accuracy
- Industries Served: Automotive, heavy truck, agriculture, marine, HVAC, robotics, industrial machinery and more
With advanced process automation and data-driven production, Watry adapts quickly to design changes and customer requirements – delivering consistent performance from prototype to production.
Why Choose Watry Industries
With more than 65 years of continuous operation, Watry Industries has earned its reputation as one of the most respected and reliable casting foundries in the country.
Key Differentiators:
- Founded in 1957 by Nic J. Watry
- 271,800 sq. ft. high-tech foundry and machining campus in Wisconsin
- Industry-leading automation and quality control
- Advanced permanent and tilt-pour casting systems
- Integrated CNC machining, finishing, and inspection
- Experienced engineering and tooling support
- Long-term partnerships with top OEMs across North America
Watry’s mission is straightforward and customer-focused:
- Reduce production costs
- Shorten lead times
- Reduce inventory
- Eliminate headaches
These guiding principles drive every decision and process improvement across the company.
Industries We Serve
As a full-service casting foundry, Watry Industries delivers engineered aluminum casting solutions to manufacturers across diverse markets. Our integrated casting, machining, and finishing operations allow us to meet the unique performance requirements of industries that depend on durability, accuracy, and consistent quality.
- Robotics
- Marine
- Agricultural
- Medical
- Electrical
- Power Generation
- Small Engine
- Power Transmission
- Off Road
- Hydraulic
- Appliance
- Outdoor Recreation
- Sports Equipment
- Petroleum
- Garden Equipment
- Automotive
A One-Stop Partner for Casting Excellence
Watry Industries partners with OEMs and Tier 1 suppliers as a complete aluminum casting and machining solution provider. From initial engineering collaboration through tooling, casting, CNC machining, and finishing, Watry delivers end-to-end value for high-performance aluminum components.
Our Approach Includes:
- Early design and engineering support
- Tooling development and optimization
- Automated casting and finishing processes
- Full inspection and validation testing
- Scalable long-term production partnerships
Partner With Us for Proven Casting Foundry Excellence
When performance, quality, and reliability matter, Watry Industries stands out as a proven leader among North American casting foundries. Combining six decades of experience with modern technology and continuous innovation, Watry delivers aluminum castings that meet the highest standards of precision and durability.
Partner with Wisconsin’s Leading Casting Foundry Today
Ready to work with a casting foundry that delivers unmatched quality, consistency, and value?
Contact Watry Industries today to discuss your project or request a detailed quote.
Phone: (920) 452-2350
Email: info@watry.com
Website: https://watry.com/contact