conditions. Combined with in-house machining, finishing, and testing, Watry delivers a truly integrated solution for energy-sector manufacturers – providing complete quality assurance from casting to final inspection.
For power generation companies, partnering with Watry means more than sourcing precision castings – it means gaining a single-source supplier committed to reducing complexity, ensuring consistency, and improving long-term system performance.
Advantages of Our Power Generation Aluminum Castings
Watry Industries provides advanced casting and manufacturing capabilities tailored specifically to the challenges of modern energy production.
Key Advantages:
- High Strength-to-Weight Ratio
Aluminum castings designed to minimize weight while maintaining exceptional mechanical strength – ideal for turbines, generators, and enclosures.
- Thermal and Corrosion Resistance
Proven alloys and coatings withstand prolonged exposure to heat, vibration, and corrosive environments common in power generation systems.
- Single-Source Efficiency
Casting, CNC machining, finishing, and testing under one roof reduce handling, transportation, and coordination costs.
- Repeatable Quality
Automated processes, robotics, and precision machining ensure uniformity and dimensional accuracy from the first part to the last.
- Scalable Production
Watry produces castings from 1 lb. to over 150 lbs., supporting production runs from 300 to 600,000 units annually – flexible enough for prototyping or large-scale programs.
Every aluminum casting produced for the power generation industry undergoes rigorous validation to ensure it meets strict performance, safety, and reliability standards.
Power Generation Applications & Capabilities
Watry’s aluminum casting solutions support a wide range of power generation components, combining efficiency, durability, and engineering precision.
Common Applications Include:
- Turbine housings and impeller components
- Generator and alternator enclosures
- Heat exchanger and cooling system components
- Engine mounts, brackets, and covers
- Structural supports and load-bearing frames
- Electrical housings and high-voltage enclosures
Each casting is engineered to deliver optimal performance in energy environments ranging from gas turbines and industrial engines to renewable and next-generation power systems.
Power Generation Segments Served
Watry Industries supports both traditional and renewable energy production through specialized aluminum casting solutions, including:
- Petroleum – Durable, heat-resistant castings for turbines, compressor housings, and fluid handling systems that operate under extreme pressure and temperature.
- Hydrogen Power – Precision-engineered components with helium and pressure decay testing to ensure leak-free operation in high-purity hydrogen environments.
- Solar Power – Lightweight, corrosion-resistant frames, brackets, and enclosures designed for outdoor durability and thermal stability.
- Wind Turbines – Large, corrosion-protected aluminum castings for nacelle housings, gearbox covers, and electrical system enclosures exposed to dynamic stresses.
This broad expertise allows Watry to serve every sector of modern power generation – supporting systems that drive both conventional and renewable energy infrastructure.
Integrated Casting, Machining & Finishing
Watry Industries provides complete manufacturing integration, enabling faster delivery and tighter quality control for power generation customers.
Advanced In-House CNC Machining
Watry’s machining department is among the most advanced in the aluminum casting industry, featuring:
- (8) DMG Mori NH6300 high-speed horizontal machining centers
- (7) DMG Mori NHX6300 high-speed horizontal machining centers
- (7) OKK 800 high-speed horizontal machining centers
- (5) 400mm–500mm horizontal machining centers
- (1) CNC turning center
- (14) High-speed vertical machining centers
- 6-axis robotic loading of multiple machining centers
With this infrastructure, Watry delivers consistent, high-precision machining for complex power generation components. The seamless communication between casting and machining teams ensures dimensional accuracy, repeatability, and shorter lead times.
Finishing & Coatings for Durability
Watry’s integrated finishing department provides multiple coating and surface treatment options designed for the harsh conditions of power generation applications:
- Anodizing and Chromate Conversion – corrosion resistance and improved surface hardness.
- Powder Coating and E-Coat – durable finishes for exposure to heat and environmental stress.
- Polishing and Blasting – refined finishes to ensure function and long-term reliability.
These finishing services extend component life, resist corrosion, and ensure long-term reliability in demanding energy environments.
Testing & Quality Assurance for Power Generation
Quality and reliability are central to every casting Watry produces. The company employs an extensive suite of Testing and Quality Assurance methods to validate component integrity before shipment.
