Robotics & Automation Aluminum Castings

Aluminum Castings for Robotics & Automation

Since 1957, Watry Industries has been a trusted name in aluminum casting, known for its engineering precision, advanced automation, and single-source production capabilities. From its Sheboygan, Wisconsin facility, Watry supports OEMs and manufacturers across North America who demand high-performance castings that enable innovation, speed, and accuracy.

In the rapidly evolving world of robotics and automation, every component must combine lightweight strength, dimensional precision, and exceptional repeatability. Watry Industries delivers on all three with advanced Robotics & Automation Aluminum Castings engineered for dynamic, high-speed environments.

image of aluminum castings for robotics produced by Watry Industries

Leveraging decades of experience in permanent mold, semi-permanent mold, traditional tilt pour, and reverse tilt pour aluminum casting, Watry produces components that enhance system efficiency, durability, and motion reliability. Supported by in-house CNC machining, finishing, and testing, Watry ensures complete control from casting to final inspection—streamlining production while maintaining consistent quality.

Advantages of Our Robotics & Automation Aluminum Castings

Watry Industries combines foundry expertise with modern precision manufacturing to meet the demanding requirements of automation system builders and robotic equipment manufacturers.

Key Advantages

  • Lightweight Strength
    Aluminum castings reduce system weight while maintaining structural integrity—ideal for robotic arms, actuators, and dynamic assemblies.
  • Precision & Repeatability
    Automated production and machining systems ensure dimensional consistency for seamless robotic alignment and motion control.
  • Single-Source Integration
    Casting, machining, finishing, and testing are all performed in-house, eliminating delays and ensuring cohesive quality standards.
  • High-Performance Alloys
    Specialized aluminum alloys deliver exceptional strength-to-weight ratios and resistance to vibration and fatigue.
  • Reduced Lead Times & Costs
    Integrated processes shorten production cycles and minimize supplier management complexity.

Watry’s expertise allows manufacturers to design lighter, faster, and more efficient systems without compromising reliability—critical advantages in robotics and automation environments.

Typical Applications & Capabilities

Watry Industries supplies Robotics & Automation Aluminum Castings to OEMs building precision equipment for industrial, commercial, and manufacturing automation.

Common Applications Include:

  • Robotic arm and joint housings
  • Servo motor and actuator enclosures
  • End-of-arm tooling brackets
  • Vision system housings and mounts
  • Gearbox and drive housings
  • Control panel and electrical enclosures
  • Autonomous vehicle and material-handling system components

Each casting is designed for lightweight durability, with high stiffness-to-weight ratios that enhance motion efficiency and reduce energy consumption. Watry’s design and engineering team works directly with automation manufacturers to optimize each part for manufacturability and long-term reliability.

Integrated Casting, Machining & Finishing

Watry’s integration of casting, machining, and finishing provides robotics and automation manufacturers with a seamless production pipeline. By keeping all processes under one roof, Watry ensures that each aluminum casting meets exact dimensional and cosmetic specifications required for precision systems.

Advanced Machining Capabilities Include:

  • (8) DMG Mori NH6300 high-speed horizontal machining centers
  • (7) DMG Mori NHX6300 high-speed horizontal machining centers
  • (7) OKK 800 high-speed horizontal machining centers
  • (5) 400mm–500mm horizontal machining centers
  • (1) CNC turning center
  • (14) High-speed vertical machining centers
  • 6-axis robotic loading of multiple machining centers

These capabilities enable Watry to maintain exceptional precision across large and small components while supporting both low-volume prototypes and high-volume production—ranging from 300 to 600,000 units annually.

Finishing options such as anodizing, powder coating, and pad printing ensure each part not only meets technical performance standards but also aligns with aesthetic and brand requirements common in visible automation equipment.

Testing & Quality Assurance for Robotics & Automation

In automation and robotics, reliability is non-negotiable. Watry ensures every component performs as intended through comprehensive testing and inspection protocols.

In-House Testing Capabilities Include:

  • Helium Leak Testing – verifies sealing integrity for actuators and pneumatic systems.
  • Pressure Decay Testing – ensures fluid and air system components are leak-free.
  • X-Ray Testing – confirms internal structural integrity and detects porosity or voids.
  • Vision Inspection Systems – verify dimensional consistency for precision alignment.

Watry’s testing procedures ensure components meet the strict tolerances required for robotic movement, automation precision, and system calibration. Every casting undergoes verification to confirm it meets the performance criteria demanded by automated systems operating continuously under high loads and tight cycles.

image of aluminum castings testing at Watry Industries aluminum foundry

Why Choose Watry Industries for Robotics & Automation Aluminum Castings

As robotics and automation continue to redefine global manufacturing, Watry Industries provides the proven expertise and advanced manufacturing infrastructure needed to keep pace with innovation.

Industry-Focused Expertise

Watry understands that the robotics and automation sector demands lightweight, dimensionally precise components capable of withstanding vibration, acceleration, and repeated motion. Our engineering team collaborates closely with OEMs to ensure each casting supports smooth, reliable performance in critical assemblies.

Advanced Manufacturing for Intelligent Systems

Watry’s automation-driven foundry uses robotic handling, precise temperature control, and real-time process monitoring to achieve consistent quality and repeatability. This mirrors the very automation technologies our customers design—creating a shared foundation of precision and efficiency.

Facility & Mission

Operating from a 271,800-square-foot facility in Sheboygan, Wisconsin, Watry’s mission directly aligns with automation industry needs:

  • Reduce production costs
  • Shorten lead times
  • Enhance consistency and repeatability
  • Eliminate production inefficiencies

By providing casting, machining, finishing, and testing in one location, Watry ensures customers in the robotics and automation industry can bring high-performance systems to market faster, with greater design freedom and lower total cost of ownership.

For robotic and automation OEMs, Watry isn’t just a supplier—it’s a manufacturing partner advancing the next generation of intelligent machinery.

Get Started with Watry Industries

When precision, reliability, and repeatability define your success, partner with Watry Industries for advanced Robotics & Automation Aluminum Castings.

Phone: (920) 458-5131
Website: www.watry.com
Location: Sheboygan, Wisconsin

Submit an RFQ or contact a Watry automation casting expert today to discover how our integrated foundry solutions can enhance your next robotic or automation program.