Tilt Pour Aluminum Castings

World-Class Tilt Pour Aluminum Castings

Precision Tilt Pour Casting Solutions from a Leading Aluminum Foundry

Watry Industries is a recognized leader in permanent mold aluminum casting, with over 65 years of experience delivering high-quality, high-performance castings to OEMs and manufacturers worldwide. As one of the most technologically advanced aluminum foundries in the United States, we specialize in tilt pour aluminum casting—a process designed to enhance casting integrity, minimize defects, and improve mechanical performance.

Image of Tilt Pour

Our expertise, coupled with state-of-the-art automation and unmatched engineering support, makes Watry Industries the preferred tilt pour aluminum foundry for companies seeking reliable, repeatable, and scalable production.

Tilt Pour Aluminum Casting – Automated, Efficient, Scalable

Tilt pour aluminum casting is a refined form of permanent mold casting where the mold is slowly tilted during the pour, allowing the molten aluminum to flow more smoothly and reduce turbulence. This method dramatically improves metal flow and reduces gas entrapment and porosity—leading to structurally superior parts.

At Watry Industries, we’ve pushed the boundaries of this method by integrating advanced automation, robotics, and engineering systems into every phase of production:

  • Robotic Pouring and Extraction: Our automated cells ensure a repeatable and controlled tilt pour process, removing variability and enhancing quality.
  • Universal Mold Mounting System: Reduces changeover time and increases tooling versatility across multiple work cells.
  • Precision Control Systems: Maintain optimal pour temperatures and tilt rates, resulting in castings with excellent grain structure and dimensional stability.

We produce tilt pour castings ranging from 1 lb. to over 150 lbs., in volumes from 300 units to 600,000+ annually. Our process supports a wide variety of permanent mold aluminum alloys, customized to meet the performance requirements of each customer’s application.

image of a Hall tilt pour machine at Watry Industries aluminum casting foundry

Why Watry Industries is the Right Tilt Pour Aluminum Foundry Partner

Watry Industries has grown from a small aluminum foundry founded in 1957 by Nic J. Watry into one of the most automated and technologically advanced tilt pour aluminum foundries in North America.

Located in Sheboygan, Wisconsin, our 271,800 square foot facility houses vertically integrated casting, machining, and finishing operations. We also own land for future expansion, reflecting our long-term commitment to capacity and innovation.

We Don’t Just Pour Castings—We Solve Supply Chain Challenges

Watry’s mission extends beyond aluminum casting. We partner with OEMs and manufacturers to help:

  • Reduce production and tooling costs
  • Minimize inventory through just-in-time manufacturing
  • Shorten lead times with agile production systems
  • Reduce logistics and transportation overhead
  • Eliminate headaches through single-source project management

With decades of experience serving customers across diverse industries—including HVAC, marine, automotive, heavy equipment, and industrial machinery—we understand the unique demands of high-performance, precision aluminum components.

We’ve built long-term relationships with manufacturing customers that rely on us for dependable delivery, tight tolerances, and responsive technical support at every stage of production.

Technical Advantages of Tilt Pour Aluminum Castings

Watry’s tilt pour aluminum casting capabilities are engineered for performance-critical applications where material integrity, tight dimensional control, and repeatability are non-negotiable.

What Are The Advantages of Tilt Pour Casting?

Compared to static pouring, the tilt pour process offers several distinct benefits:

  • Reduced Turbulence: Slower metal entry minimizes surface oxidation and disruption of the molten metal flow.
  • Lower Porosity: Less trapped gas means denser, stronger castings.
  • Improved Grain Structure: Controlled cooling and filling support directional solidification and high mechanical strength.
  • Excellent Surface Finish: Reduces the need for secondary machining or finishing in many applications.
  • Greater Dimensional Consistency: Critical for components with tight tolerance and structural specifications.
image of the tilt pour casting process at Watry Industries aluminum foundry

These attributes make tilt pour castings ideal for:

  • Structural housings
  • Transmission cases
  • Impellers and pump bodies
  • Mounting brackets
  • Engine components
  • Heat exchangers

Our engineering team works directly with your designers to optimize part geometry for manufacturability, identify appropriate aluminum alloys, and deliver a casting that meets or exceeds your application’s performance standards.

Industries We Serve

Watry Industries provides tilt pour aluminum castings for a wide range of sectors that require durable, high-integrity components:

  • Robotics
  • Marine
  • Agricultural
  • Medical
  • Electrical
  • Power Generation
  • Small Engine
  • Power Transmission
  • Off Road
  • Hydraulic
  • Appliance
  • Outdoor Recreation
  • Sports Equipment
  • Petroleum
  • Garden Equipment
  • Automotive

Ready to Partner with a Proven Tilt Pour Aluminum Foundry?

If you’re looking for a technically advanced, service-focused foundry to support your aluminum casting needs, Watry Industries is ready to serve you.

Click the button below to speak with a Watry aluminum casting expert about your project or submitting your RFQ today. Or, if you would like to contact us directly, you may call (920)457-4886 or email us at sales@watry.com.  We look forward to helping ensure your next tilt pour aluminum casting project is a success.

Speak with a Watry Aluminum Casting Expert

Our team of highly-experienced aluminum casting experts is available to assist you.  Contact us today.